APPLICATIONS:

THERMAWALL 2003 SERIES PANELS are ideal for interior walls, ceilings and roofing in cold storage buildings, food processing plants, critical temperature and controlled environment facilities as well as medical/pharmaceutical “Sanitary” areas. Industrial applications include warehouses, manufacturing plants, service and utility buildings -- in fact most buildings that can take advantage of a light weight energy efficient pre-engineered composite panel at an attractive cost.

CONSTRUCTION:

THERMAWALL 2000 SERIES PANELS are insulated with polyurethane -- a “THERMOSET” insulation (Non-Melting) that meets the requirements specified in most building codes. The panel production process is by the continuous-in-line method, fully computerized in a controlled environment with the most advanced state of the art equipment to ensure uniform quality and consistency in every panel.

INSULATION:

THERMAWALL 2000 SERIES PANELS with foamed-in-place polyurethane insulation are offered in thicknesses ranging from 1.6" to 5", providing insulation values of R-12 to R-39.

FACINGS:

THERMAWALL 2000 SERIES PANELS have standard 26 gauge facings of smooth or stucco embossed galvanized steel to ASTM A-525 G-90 designation. Base steel shall be structural quality to minimum Grade “A” 33,000 PSI, conforming to ASTM A-446. Optional panel facings of galvalume, aluminum or stainless steel are available on request.

COATING SYSTEMS:

STANDARD PANEL finishes are imperial white siliconized polyester (Dept. Of Agriculture Recognized) with a total dry film thickness of 1.0 Mil including 0.2 Mil primer. Optional finishes include Kynar PVF2; plastisol and polyester coatings in a range of stock and special order colors.


PANEL DESIGN

THERMAWALL 2003 SERIES PANEL incorporates a joint design of molded core insulation in a tongue and groove shape - in addition to the interlocking metal sheet edge profile that connects and seals each panel.

The aesthetically pleasing “SHADOW LINE” face profile lightly accents and stiffens the face sheets with a 3/32" deep, vertical striated groove pattern. Panel coverage is standard at 45-3/8" width (3.78 ft.). 

PERFORMANCE REQUIREMENTS:

FIRE:

Meets special requirements of model building codes and is certified and approved by the following authorities.
ULI - Underwriters Laboratories Inc.
FM - Factory Mutual
WH - Warnock Hersey
ULC - Underwriters Laboratories Canada
NYFC - New York State Toxicity Standard
FM-4880 - Passed testing for Class 1 Fire rating
ASTM-E84 - Flame Spread 17; smoke developed: 97 Finished Panel
ULC S102 - Flame Spread 22; smoke developed: 67 Finished Panel
ULC S101 - Passed Fire Endurance Tests without fastening joint seams
UBC 17-6 - Passed Multi-story test with standard panels

THERMAL TRANSMISSION:

ASTM C-518
ASTM C-236

VAPOR BARRIER:

ASTM E283   Air inflation “O” at 20 PSI
ASTM E331   Water penetration “O” at 20 PSI

STRUCTURAL:

ASTM E72
Vacuum chamber tested for wind and suction load deflections on wall assemblies.

ASTM E72-9
The panel achieved a vertical load bearing capacity on standard width to maximum 19,800 lbs. compressive force at .06" deflection.

Fatigue Test:
Standard panels were tested by independent Laboratories for long term deflection failure. The panels exceeded 2 million alternate cycles without failure or damage.

BOND STRENGTH:

The panel was tested for Tensile Bond strength of the metal to foam interface to more than 1200 lb. force without delamination.

61 Broadway Suite 1900 - New York, NY 10006-2701
Tel: 252-727-0994 - Fax: 252-727-0996
Email: bmil@bmil.com Web-Site: www.bmil.com

Copyright 2009, BMIL Technologies, LLC., Inc. All rights reserved
4915 Arendell St., #313, Morehead City, NC 28557, (212) 898-9699
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Send comments on this web site to bmil@bmil.com. Last revised: November 20, 2011