APPLICATIONS:

THERMAWALL 3000 SERIES PANELS by CBS were designed to offer the builder an engineered high performance composite panel to meet stringent metal roofing needs on commercial and industrial projects. The high profile ribs provide high strength and make greater spans possible. Factory pre-insulated panel design allows simple one component installation on new or retrofit applications.

CONSTRUCTION:

THERMAWALL 3000 SERIES PANELS are insulated with polyurethane “THERMOSET” insulation (Non-Melting) that meets the requirements specified in most building codes. Panel production is by the continuous-in-line method in a fully computerized controlled environment plant. The state of the art plant and equipment ensures uniform quality and consistency in every panel.

INSULATION:

THERMAWALL 3000 SERIES PANELS with NON CFC foamed polyurethane insulation are offered in thicknesses ranging from 1.6" to 4", providing insulation values of R-13 to R-32. The rigid insulating core is thermally fused to the inner and outer steel facings giving the panel superior structural performance. thickness of 1.0 Mil including 0.2 Mil primer. Optional finishes include Kynar PVF2; plastisol and polyester coatings in a range of stock and special order colors.

FACINGS:

THERMAWALL 3000 SERIES PANELS have standard 26 gauge facings of smooth or stucco embossed galvanized steel to ASTM A-525 G-90 designation. Base steel shall be structural quality to minimum Grade “A” 33,000 PSI, conforming to ASTM A-446. Optional panel facings of galvalume, aluminum or stainless steel are available on request.

COATING SYSTEMS:

STANDARD THERMAWALL 3000 PANEL finishes are imperial white siliconized polyester (Dept. Of Agriculture Recognized) with a total dry film

PANEL DESIGN

The THERMAWALL 3000 SERIES PANEL incorporates a standing nested lap seam at the joint. This proven joint design includes an anti-siphon groove to prevent ingress of water from rain. The five standing ribs on the panel face are aesthetically pleasing as well as serve an important strength characteristic allowing greater loads and spans over competitive products.

Panel coverage is 38-7/8" (3.24') standard.

PERFORMANCE REQUIREMENTS:

FIRE:

Meets special requirements of model building codes and is certified and approved by the following authorities.
ULI - Underwriters Laboratories Inc.
FM - Factory Mutual
WH - Warnock Hersey
ULC - Underwriters Laboratories Canada
NYFC - New York State Toxicity Standard
FM-4880 - Passed testing for Class 1 Fire rating
ASTM-E84 - Flame Spread 17; smoke developed: 97 Finished Panel
ULC S102 - Flame Spread 22; smoke developed: 67 Finished Panel
ULC S101 - Passed Fire Endurance Tests without fastening joint seams
UBC 17-6 - Passed Multi-story test with standard panels

THERMAL TRANSMISSION:

ASTM C-518
ASTM C-236

VAPOR BARRIER:

ASTM E283   Air inflation “O” at 20 PSI
ASTM E331   Water penetration “O” at 20 PSI

STRUCTURAL:

ASTM E72
Vacuum chamber tested for wind and suction load deflections on wall assemblies.

ASTM E72-9
The panel achieved a vertical load bearing capacity on standard width to maximum 19,800 lbs. compressive force at .06" deflection.

Fatigue Test:
Standard panels were tested by independent Laboratories for long term deflection failure. The panels exceeded 2 million alternate cycles without failure or damage.

BOND STRENGTH:

The panel was tested for Tensile Bond strength of the metal to foam interface to more than 1200 lb. force without delamination.